The robot application inside lithium battery industry

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  • source:FINKEL CNC Machining
In the manufacturing process in lithium battery production, want to take finished product automatically from product line, send detect place undertake through intelligent image processing system the exterior examines, send specific container eligible product next inside, send another vessel unqualified product inside. This is Europe's biggest batteries the last link before in manufacturer Sonnenschein is being produced in batteries, be being packed, and there are a few to be versed in in process of whole cell production a stacking machine that plays with 100 case implement person. Although these functions that the robot fulfils not just the same, but use procrastinate identically dish, facilitate disparate industry of the product current and general. The article detects with last outward appearance place is with robot and visual system exemple have simple introduction. The composition of feeder compose and working process gave out the batch of a standard offers cargo aircraft compose to pursue so, it by procrastinate dish pile litre fall part, pull composition of dish of horizontal sports section and hand of machine of XZ of a 2 dimension. Procrastinate in example dish pile litre fall to share 8 to procrastinate partly dish, actually one pile has 14 small procrastinate dish. Drive fluctuation random to move accurately by sharp movement unit. When the job most coping procrastinates the first times dish lift stop after more certain than tower above of horizontal movement rod height, next horizontal axial the first tray moves, make what take procrastinate board be in the first to procrastinate dish below. Rise next fall the axis drops make the first procrastinates dish be in horizontal axis procrastinate board on. Rise next fall the axis is elevatory 10mm, then horizontal axial answers motion to reach this tray area before hand of machine of 2 dimension XZ. Hand of XZ2 dimension machine first one by one carries the first part, carry an aftertreatment to be over again replace is in formerly. After a part is come to an end by processing, horizontal movement rod moves ahead again it is OK to make the 2nd spare parts is in machine hand of capture locally. After such analogize is worth to handle last part, horizontal movement rod remands this tray again litre fall former position of the axis. Handle the part of next tray next, undertake going down so, till the entire part that handles the last tray to go up. Robot model and parameter are united for makings department second have 14 tray at most. The dimension of every tray is 320*250*35mm, of 100 batteries, the weight of every batteries is 10 grams. Use the sucking disk paw that catchs 5 batteries, average every 5 seconds complete 5 parts carry, detect and inside replace tray. Every exchange the 4 seconds when tray is used, of every sports section take fixed position precision again for 0.

1mm. Litre fall the structure of dragon door type that the axis uses two PAS42BB to comprise, the biggest load can amount to 80 kilograms. Horizontal movement rod uses two PAS41BR, the biggest load can amount to 20 kilograms. The X axis of XZ2 dimension robot uses PAS42BB, and Z axis uses LM-A41BB. Athletic speed is as high as 60 meters / minute. Paw is sucking disk, hold 5 parts. The camera of intelligence of color of intelligent camera VC4466C that testing system of vision of visual system brief introduction introduces German VC company, match CCD sensor, resolution is 1024*768 resembles element, progressive scanning outputs signal, every second outputs 20 frame image. Time of exposure arrives from 5us 20s, can software setting. Use TI company DSP, the operation that every second can execute is 8000MIPS (every second operates = 1 million times manager of clump of limited company of Electromechanical of Shenyang Lai mattress 13897962353) . Distribute packet of data of 64MB of 4MB Shan Cunhe. Contain 4 but mouth of process designing input mixes 4 but process designing outputs a mouth, interface of a RS232, contain SXGA video output and port of output of optional aether net. Its whole bulk is 110*50*35mm, full weight measures 250 grams, 24V DC power supply. Use pattern plate to match algorithm to examine quickly of batteries below data: Consistency of 1 surface color is denied, it is clear that 2 designs have all without exception, half-baked place, 3 characters have inerrancy. Use show teach a method to absorb the batteries of exterior qualification come down to regard a standard as pattern plate, the picture that takes place to batteries every time next undertakes contrast, come true thereby above detect function. The advantage of camera of VC4466C color intelligence is in camera exposure is read when taking a new picture, do not take up DSP resource, DSP can use the pattern plate that finish to match processing job. The time that collects an image is 50ms, and the time that finishs pattern plate to match is 100ms. Systems of all an intelligence camera detect with respect to what can finish 5 batteries the job. Camera of concerned VC intelligence and the detailed material that handle software side are asked contact with manager of clump of limited company of Electromechanical of Shenyang Lai mattress. Whole robot system uses control system and decelerate machine 100 case pull bus line of company TLCC CAN to control a system, control the movement of each axes through CANBus. TLCC basis comes from VC4466C intelligence camera detect the result will be in batteries replace formerly, or put rejected product case inside. All sorts of movement rods introduce drive of TLC5 series intelligence entirely, it receives the athletic order that comes from TLCC. The machine of decelerate of planet of PLE series nicety that the planetary decelerate machine that each axial place distribute is German Neugart company. Whole system uses nicety of 4 PLE series planetary decelerate machine mixes 4 but process designing, the TLC534 of system of intelligent servo driver that takes motion to control a function. CNC Milling